FTTH Cable Production Line – State-of-the-art Manufacturing System
Have you realized that modern glass-fiber wire networks can operate at speeds of up to 190 meters per minute? Such remarkable performance is made possible by innovative production methods engineered for high-speed production.
These configurations are developed to handle various cable types, such as connection cables and compact buffered wires. Their compact design, commonly less than 26 m, makes them ideal for modern facilities.
Incorporation into automated manufacturing systems ensures uninterrupted performance. By means of MES/ERP connectivity, these fiber ribbone line fabrication lines provide unmatched precision and efficiency. This makes them a top choice for enterprises aiming to stay ahead in the fiber optic industry.
Overview of the FTTH Manufacturing Line
Productive production systems are crucial for satisfying the rising demand for steadfast connections. These configurations are engineered to produce premium light-transmitting wires that power today’s connectivity grids. With advanced technology, they guarantee exactness and swiftness in all phases of the manufacturing process.
What is an FTTH Cable Production Line?
This fiber-to-the-home production system constitutes a consolidated process for fabricating home fiber drop cables. Such cables are made up of bare fibers reinforced with steel or FRP, encased in shielding casings. The result is a durable and efficient solution for rapid broadband links.
It works with various materials, such as PVC, LSZH, and PE polymers. This flexibility ensures it accommodates varied market demands. Additionally, the quad-head fiber payout mechanism provides precise tension control, keeping stability within ±0.05N.
Why Choose Our Advanced Manufacturing System?
Our system distinguishes itself for its precision and efficiency. Below are the advantages:
- Accommodates diverse cable formats like 2.0×3.0mm and 2.0×5.0mm drop cables
- Supports LSZH, PVC, and PE sheath materials for versatile applications
- Features a 4-head fiber pay-off system with tension control ranging from 0.4N to 1.5N
- Achieves speeds reaching 9km/h for 2.0×3.0mm cable outputs
These specifications promise uninterrupted processing and superior results. It’s the ideal solution for businesses aiming to stay ahead in the fiber optic industry.
Key Features of Our FTTH Cable Production Line
Contemporary production setups are reshaping the process by which optical fibers are manufactured. Our cutting-edge machinery integrates accuracy, productivity, and innovative solutions to produce top-quality results. Below, we explore the standout features that make our system a leader in the industry.
Accurate Extruder Coupled with an Adaptable Head
At the heart of our system is a customized 50mm extruder designed for precise material distribution. It guarantees consistent quality in all cables manufactured. The modifiable head supports smooth personalization, catering to various materials like PVC, LSZH, and PE resins.
Equipped with OMRON heat management, the system ensures temperature exactness to ±1°C. Such meticulous control maximizes efficiency and minimizes material loss, making it a cost-effective solution for manufacturers.
Powered Fiber Unwinding and Tension Regulation
This powered fiber dispensing mechanism is designed to sustain a tension range of 0.4N to 1.2N. This ensures smooth fiber handling and minimizes the risk of damage during production. The dual-wheel capstan system, with diameters of 640mm and 400mm, further enhances stability and control.
Such a trait significantly aids in crafting superior optical cables, since it preserves even tension along every step.
Automated Take-Up and Line-Receiving System
Featuring a dual-axis rewinding assembly compatible with reels from PN400 to PN630, offering flexibility for various production needs. The automated line-receiving feature eliminates the need for manual rewinding, saving time and reducing labor costs.
In addition, the X-shaped laser gauge delivers instantaneous inspection of cable dimensions, confirming that each optical cable adheres to rigorous benchmarks, resulting in trustworthy and long-lasting outputs.
Advanced Technology Behind the Production Line
Cutting-edge technology is reshaping the fiber optic manufacturing process. Our equipment is engineered to provide exactness, consistency, and productivity, ensuring top-quality results for every project. Below, we explore the advanced features that set our equipment apart.
International Industrial Computer Control System
At the core of our system is the FiberCAN PLC control system with an industrial PC interface. It facilitates uninterrupted functioning with instant oversight. It enables exact fine-tuning, thereby elevating the caliber of each cable fabricated.
Operating at a mere 35KW/h under standard conditions, it offers low energy consumption. Such efficiency lowers running expenses while upholding excellent functionality. A 9-meter cable accumulator supports continuous operation, cutting delays and boosting throughput.
Superior Stability and Trustworthiness with Leading Brand Elements
The assembly includes high-grade parts sourced from famous companies such as OMRON and global motor manufacturers chosen for their durability and precision, ensuring long-term reliability.
Steel-reinforced wiring combined with sophisticated FIMT management systems bolsters robustness and balance, ensuring that every optical cable meets industry standards for quality and performance.
Seamless MES and ERP System Coupling
Our equipment integrates seamlessly with MES and ERP systems, enabling real-time production tracking. This ensures transparency and efficiency throughout the manufacturing process.
Enterprises can supervise output figures, enhance production cycles, and curtail waste, making our system a smart choice for modern manufacturing facilities.
| Aspect | Benefit |
|---|---|
| FiberCAN PLC Control System | Precise adjustments and real-time monitoring |
| Low Energy Consumption of 35KW/h | Energy-efficient operations |
| 9m Cable Accumulator | Uninterrupted processing |
| OMRON Controllers | Long-lasting accuracy |
| ERP Connectivity | Real-time production tracking |
Practical Applications for Our FTTH Cable Line
Modern fabrication systems are transforming the way we create reliable fiber optic solutions. They cater to a broad range of industrial demands, ensuring adaptability and accuracy across usages. Let’s examine the main functions served by this innovative machinery.
Fabricating FTTH Drop Cables
Our system excels in manufacturing drop cables, which are essential for high-speed internet connections. It processes reinforcement strands varying from ø0.4 to ø1.0, securing structural integrity. A core shaft opening of ø56 facilitates flawless compatibility with PN400 dispensing reels.
Key features include:
- Combined FRP and diminutive steel wire payout to enhance strength
- Mobile mold support for quick configuration changes
- Suitability for indoor and outdoor use
Producing Both Tight Buffered and Loose Tube Cables
The system is also ideal for producing tight buffered and loose tube cables. Boasting a minimal attenuation of only 0.02dB/km, these cables perform remarkably well. Their careful stranding guarantees exact assembly, and processing ø1.2mm steel wires further enhances durability.
Customizable Solutions for Various Cable Types
Adaptability is a defining feature of our production line. It accommodates numerous substances and layouts, ensuring appropriateness for varied uses. Whether you need indoor or outdoor cables, our equipment delivers consistent quality and efficiency. This adaptability ensures that businesses can meet specific requirements without compromising on performance.
Benefits of Using Our FTTH Cable Production Line
Adopting modern fabrication technologies brings significant advantages to fiber optic businesses. Such systems streamline processes, lower expenses, and produce premium results. The following highlights the primary advantages that position our system as the preferred option among manufacturers.
Boosted Performance and Output
Our system ensures Fiber draw tower high-speed operations, achieving outputs of 7-9km/h depending on the cable size, enabling companies to satisfy rising requirements while preserving excellence. The automated line-receiving feature further reduces manual labor, saving time and resources.
Economical Fiber Optic System Implementation
Its efficient use of 35KW/h power curtails energy expenses. The ergonomic design, featuring a 1000mm working height, enhances operator comfort and efficiency.
Consistent and Uniform Cable Finishing
Precision extrusion ensures a smooth and reliable surface for every fiber optic product, which keeps loss under ≤0.02dB/km, ensuring optimal functionality. The use of steel reinforcement adds durability, making the cables suitable for various applications.
| Aspect | Benefit |
|---|---|
| 7-9km/h Output | Superior output rate |
| Low Energy Requirement | Reduced operational expenses |
| Negligible Attenuation | Top operational efficacy |
| Ergonomic Design Height | User-friendly setup |
Summary
State-of-the-art fiber production technologies are redefining industry benchmarks. Due to meticulous engineering and seamless system integration, these machines provide extraordinary consistency and output. Operating at up to 190 meters per minute, they guarantee significant investment benefits.
With robust support services and versatile customization capabilities, our equipment adapts to particular demands. Whether you’re scaling operations or enhancing quality, our technology is designed to help you stay ahead.
Prepared to revolutionize your production line? Get in touch to learn about bespoke solutions designed for you. Embrace the next generation of fiber technology through our top-tier systems.