Intermittent bonded ribbon production line explained
Equipment for producing rollable formats in optical-fiber manufacturing is provided by Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. This setup is designed for 12- and 16-fiber ribbons, allowing buyers to assess its capacity against their planned product range. Its split-type construction may also influence factory space and installation requirements.
Intermittent Bonded Ribbon Fiber Draw Tower Fiber Draw Tower
For this specific production line, the listed construction speed is 600 m/min. The process combines fiber pay-off, gathering and guiding, intermittent resin dispensing, UV-LED curing, visual monitoring, capstan pulling, and take-up. When assessing suitability, the entire process matters rather than speed alone.
Factory utilities, reel requirements, available floor space, and installation conditions should be reviewed before purchase. Request the supplier’s documentation package and confirm that the system matches your cable design and operating needs. Addressing these details in advance may reduce setup delays and support a smoother start.
Main Takeaways
- Designed for rollable 12- and 16-fiber formats.
- Listed speed: 600 m/min for this equipment.
- Uses a split-type construction.
- Includes curing, monitoring, pulling, and take-up stages.
- Before purchasing, verify utilities, reels, installation requirements, and supplier documentation.
Intermittent Bonded Ribbon Production Line
Examine The Intermittent Bonded Ribbon Production Line
Three mold groups help shape rollable IBR formats by positioning fibers for small adhesive dots. Mold position is adjustable by operators from 0 to 15 mm, helping maintain consistent spacing and form.
Make Rollable Fiber Ribbons Using Precision Bonding
A 16-spool pay-off feeds the machine, while guide rollers with U-shaped grooves keep individual strands organized. Steady contact during processing is supported by the rollers’ hard-anodized surfaces. The adjustable valve arrangement supports 12F and 16F layouts, using 5+5+1 valves for 12 fibers or 5+5+5 for 16. Ask the supplier to verify tension control settings that suit your particular cable design.
Run 12- And 16-Fiber Configurations At Up To 600 m/min
The stated construction speed reaches 600 m/min. The listed reel dimensions, Φ236 mm × Φ25.4 mm × 108 mm and Φ267 mm × Φ25.4 mm × 180 mm, correspond to pay-off reel options holding 25.2 km or 50.4 km of fiber. The system also offers T-type or fiber-optic take-up reels. Assess whether reel capacity suits your operating needs and anticipated changeover time.
Review The Production Line’s Key Equipment And Controls
Tension, resin placement, and UV exposure must work together to deliver reliable output. The system helps operators match settings to their cable design and fiber ribbon requirements.
Manage Fiber Tension, Resin Dispensing, And UV-LED Curing Together
Electro-pneumatic adjustment is provided for each pay-off unit. Through the interface, operators set adhesive-dot spacing and counts while dispensers operate individually or in linked groups.
Three pre-curing ovens serve the mold groups ahead of UV-LED post-curing. Ask the supplier to check resin compatibility and the relevant operating conditions.
Lamp current, oven temperature, alarms, and preset lengths are monitored or managed through the Siemens PLC and touchscreen. Before purchase, verify cabinet requirements and power supply needs.
| Stage | Technical Specification | Buyer check |
| Fiber tension | Pay-off: 0.4 to 2 N, ±0.02 N; capstan: 50 to 500 g, ±5 g accuracy | Align settings with cable requirements |
| Dispensing of resin | Individually operated or linked units with adjustable adhesive-dot spacing and count | Check interface configuration |
| Curing With UV-LED | Three pre-curing ovens rated 800 W each; one post-curing oven rated 6 kW; 395 nm ± 3 nm; at least 85% cure during stable, high-speed operation | Confirm resin compatibility |
| Monitoring | Siemens S7-1200 or S7-1500 PLC; 10.4-inch touchscreen; live lamp current and oven temperature, alarms, preset lengths | Check cabinet and power supply |
Prepare Line Configuration, Installation, And Operating Conditions
Before the machine is delivered, prepare a dedicated operating area. The optical fibre system requires an enclosed, clean, dry, and draft-free space. Keep the temperature from 15°C to 25°C, with humidity at or below 85%. These conditions help safeguard fiber equipment and maintain precision during operation.
Review site utilities, electrical capacity, cabinet space, and cable design with your facilities team. The system needs nitrogen supplied at 7 bar and 99.99% purity, together with compressed air at 6 bar. A three-phase, five-wire electrical supply rated 380 V ±10% is required.
- Allow space for the cabinet, components, resin, and access to service parts. Verify temperature settings and tension control before startup.
- Account for the specified reel size of Φ410 mm × Φ50.8 mm × 391 mm. The take-up unit accepts reels weighing up to 30 kg.
- Account for the main power feed-in cable when preparing the site. Connection cables and cable trays are not supplied with the equipment.
The supply scope, reel types, and installation needs should be checked before placing an order. Reviewing these items may reduce setup time and avoid subsequent delays. Ask the supplier to verify settings for your fiber and cable design, including lamp accuracy and operating conditions. Clear planning enables a smoother startup for the production system.
Request Pricing For A Ribbon Production Solution Tailored To Your Needs
At its stated speed of 600 m/min, this line can be assessed by manufacturers producing rollable 12- or 16-fiber formats. Share details of your fiber layout, output targets, cable requirements, reel preferences, and factory conditions to request a quotation.
Check the proposed system for its 16-spool pay-off, UV-LED curing setup, take-up capacity, and available options. Examine the supplied components, dispensing-head options, unit functions, and cable design prior to ordering.
Listed documents include operating and maintenance manuals, a general layout drawing, electrical schematics, and a wear-parts list. Reviewing these documents can clarify setup time and future service requirements.
Contact Shanghai Weiye Optic Fiber Communication Equipment Co., Ltd. to request pricing and configuration details that suit your output plan and site utilities. Verify the supply scope and replacement parts before purchase.